10 reasons why Brokk demolition robots are the most efficient in foundries and steelworks

If you have ever wondered what would be the ideal way to demolish refractory or slag, at Anzeve we have experts in the metallurgical industry who have the answer. The multiple advantages and success stories of robots will be uncovered during the Bilbao Foundry Day (September 26)
As safety comes first in these cases, we would highlight Brokk's remote control, which allows operators to maintain a safe distance from which they can operate the machine with the most

Demolishing bricks and hot cleaning slag would have been unthinkable just a few years ago. However, today we can present several success stories where the work done has been excellent and the risk minimal. We have the Swedish brand Brokk to thank.

Beyond the final result, the presentation of these demolition robots represents a revolution in productivity and comfort during work in foundries and steelworks.

These 10 reasons prove that Brokk is the most efficient solution for metalworking:

Your primary task is to increase productivity by reducing downtime
Precision and maximum durability
Incredible heat resistance allows you to work even in extreme heat
Its compact design makes it possible to fit into areas where no other machine can.
With its optimal power it provides fast and efficient performance
Demolishing with remote control increases the safety of the workers involved
And it ensures that the operator can choose the best possible view of the job.
Precise movements ensure an extraordinary user experience
3-arm system allows for exceptional reach and power, in all directions
These machines can carry a wide range of powerful tools

In conclusion, thanks to their characteristics, construction design and their weight/power ratio, they can be used for ladle cleaning both hot and cold, refining processes, torpedo cleaning, slag and refractory removal in furnaces, etc.

How do we apply these features in real life? Power in foundry ladles

Brokk robots can remove the slag generated in the ladles after casting processes, both hot and cold (thanks to the cooling systems).

This procedure is normally done with jackhammers, but they are dangerous and time consuming jobs. On the other hand, Brokk guarantees speed and zero risks for the operator, which means great savings in both costs and time.

Let's take the example of a cold job: it has been proven that a Brokk robot is up to 4 times faster than a conventional machine of the same size.

Precision mold cleaning

During the casting process, liquid metal is poured into sand molds. When this process has finished, it must be removed quickly and in a controlled manner so as not to damage the material at any time. Thanks to the precision of the Brokk robots, this process is simple and does not damage the piece in any way.

Oven Safety

Refractory kilns need to be cleaned and repaired several times a year. With Brokk, this work, which is somewhat dangerous as it is a confined space, can be carried out very quickly, safely and accurately. The removal of slag without damaging the brick is a fundamental job, which is why Brokk offers a wide variety of sizes, so that there is always a suitable robot for each kiln.

Versatility in sprue channels

Sprue or bleed channels must be partially or totally repaired from time to time. The work can be carried out with Brokk robots thanks to its great versatility to be placed in practically any working position and allow the operator to have optimal vision at all times.

Sometimes these jobs have to be done while hot, which is not a problem for Brokk thanks to its anti-heat protection system and forced cooling for the hammer and electrical system.

In extreme environments it is necessary to resort to new technologies, which provide high security and cost and time savings. These are not just words, since during the Casting Day in Bilbao Anzeve will teach practical cases such as the removal of old refractory lining in iron ladles, cleaning of sticking in a refractory furnace and more.

26/09/2019